Despite their lower operating and maintenance costs, new energy trucks still lag behind diesel models in terms of driving range and other features.
“On a single charge, the operating range of most new energy trucks is typically between 200 and 300 kilometers,” Chen said, “The gap compared with diesel trucks is significant, especially in cold weather, when range drops further due to battery performance and heating demands.”
According to Hu Yiting, chairman of Shandong Binzhou Transport Group, which has converted half of its 600 trucks into new energy models, new energy trucks have proven their economic value on short, fixed routes, like at ports and steel plants. “But for long-haul operations, challenges remain, though the gap is gradually closing,” Hu said.
Charging is a major hurdle. Most public stations are designed for passenger vehicles and cannot accommodate trucks.
Even truck-accessible stations typically rely on 120-240 kilowatt chargers, far below what heavy-duty batteries require. With average battery packs around 300 kWh, a full charge can take up to an hour. Even with the increasingly available ultra-fast 480 kW chargers, the process still takes about 30 minutes, much longer than refueling a diesel truck, Chen said.
This is why diesel trucks still dominate China’s interior, where long distances and sparse infrastructure make new energy models less attractive, while subsidies and short-distance logistics demand are driving growing adoption of electric trucks in ports.
These challenges have led to a debate between building more charging stations and battery swapping. Instead of going to charging stations, a truck can go to dedicated depots where drivers can change out depleted battery packs for full ones in under five minutes. This approach has become more popular in niche markets for mines, ports and construction firms.
But for many independent diesel truck drivers, the rapid expansion of new energy trucks poses a threat rather than an opportunity. Given the economic slowdown, China’s freight industry has already faced intense cutthroat competition in recent years, with falling freight rates squeezing profit margins.
Many truck drivers are concerned that given their lower operation and maintenance costs, the massive adoption of new energy trucks could push rates down further, eventually making diesel trucks unprofitable.
Currently, the adoption of new energy trucks is mostly driven by freight companies, which have more financial resources and stronger cost-control capabilities. Individual owner-operators often lack the capital to replace their vehicles.
According to an August 2023 survey conducted by the China Federation of Logistics and Purchasing, about 78.2 percent of China’s truck drivers are independent operators, most of whom own their vehicles. About half are still repaying truck loans.
Zhang Yang, a driver from Henan Province, is among them. Zhang told NewsChina that drivers will work until they have recovered their initial investment before considering a switch to new energy.
“Much of the trucking industry is still taking a wait-and-see attitude toward new energy trucks,” Chen Jianhua said, citing concerns over cost efficiency, driving range and charging convenience.
Chen said the intense competition in China’s transport sector drives operators to push vehicles to their limits to recover investments quickly. At present, recouping investment in new energy trucks still takes longer, which means broader adoption will depend on continued government subsidies and advances in battery and charging technology.
“The trend toward electrification is clear, but the true turning point has yet to arrive,” Chen said.